High speed Air-flow Atomization Intermittent Fabric Dyeing Machine Low Bath Ratio

KD-250-1000 Air-flow atomization dyeing machine

Production:

Air-flow dyeing machine is a latest kind of intermittent fabric dyeing machines, it is environmental, energy saving, efficient fabric dyeing machines.Totally new concept of dyeing: mix the atomizing dye liquor and high-speed movement airflow, forming ring airflow to act as the fabric’s cushion and power, promoting fabric cycled with high speed in dyeing indoor, in the meantime of airflow’s promoting the fabric to move, dye liquor’s molecular entered into the internal of cloth fiber, dyeing on the cloth. Because of the promotion of high-speed airflow, the cycle number in dye VAT increased, greatly improve its level-dyeing property, due to airflow of promoting not machinery type pushed pulled, cloth of tension is uniform, will not produce folds and scrapes.

Its wash principle is that cloth separated from dye liquid (water) in dye VAT: special design of cylinder intranet, which makes cloth and dye liquid separated, such way of wash water stage is different from spill stream dyeing machine and spill spray dyeing machine. Spill spray dyeing machine is equivalent to a "bathing pool" washing, but airflow dyeing machine is equivalent to a "shower bath" washing, the waste water can be drained off through the value at any time (high temperature emissions features). Due to using this principle, in dyeing process the dye liquid it needed is rare, it means the bath ratio is small, in dyeing chemical fiber fabric only needs 1:3, so it saves auxiliaries, dye liquor and water, in washing cloth stage it also can save large water. In addition, due to airflow dyeing machine can do frequency control on high-power wind machine, and can control air quantity according to different situation, so it is an environmental (low emissions), energy saving, and efficient dyeing machine.

Characteristics:

1．No need to transform or change machine, different quantities of knitted fabrics, textiles fabrics and blend fabrics all can be bleached and dyed.

2．Super small bath ratio: 1:3. Compared with traditional dyeing machine, it can save water for over 50%, and greatly reduce the assumption of chemicals and supplemental materials, then save the dye liquor.

3．High quality of dyeing effect, the atomized airflow blows off the fabric, keeping the fabric continuously change the running state in the running process, to reduce the creases.

4．Special tut shower cleaning method shortens the processing time and has better cleaning results.

5．Transform the fabric under the air power, without liquid pressure, make the fabric dyed in the saturated air.

6．Use the cold water to heat the system, saving the processing time.

Standard configurations:

1, Special design a tut-billed to lead wheel three-phase motors, which controlled by a frequency converter.

2, Manipulation device, oscillation frequency to adjust.

3, Three-phase motor fans, controlled by a frequency converter.

4, Three-phase motor circulation pump controlled by a frequency converter.

5, Each tube control configuration fabric and fabric seam detection device.

6, Cotton wool-screening program.

7, Filling device, the proportion rising cooling device.

8, Feed bucket configuration feed pumps.

9, Roll folding device the motor belt.

10, Efficient heat exchanger.

11, Automatic computer control, SETEX controller.

12, Double inlet, double row.

13, High temperature discharge device.

14, Analog water level control system

The range of adjustable fabric:

Air spray dyeing machine is suitable for conventional dyeing machine to dye fabric variety, particularly suitable for demanding high quality fabrics. Such as:

● Single yarn added spandex elastic fabric.

● Fine tight high g plain weave fabric.

● High density pure cotton Terry fabric.

● Double ball woven mesh fabric.